400-005-2939

                SOLUTION

                Industry Solutions

                PHM Solution of Blower

                Problems In Blower equipment

                In the large-scale fan rotating equipment industry, the industrial chain consists of large-scale Blower manufacturers, OEMs and end users. Generally, blower manufacturers hope to solve problems related to after-sales operation and maintenance efficiency, maintenance costs, product market application quality, and on-site health of equipment. The OEM hopes to solve problems related to the maintenance cost of the core components of the host equipment and the operational health of the on-site host equipment. End users hope to avoid the losses caused by the production line shutdown due to the abnormal failure, understand the operating health of the equipment in real time, avoid the losses caused by the production line shutdown due to the abnormal equipment failure, and the safety issues of abnormal equipment production.

                Solution value

                According to the problems encountered in the fan industry, Witium launched the "blower prediction system solution", which carries out the health status analysis and early warning fault analysis of blower for the monitoring of the operation status of large blower on the user's site, forms a professional blower prediction and health diagnosis report, and gives maintenance suggestions. Witium's blower prediction solution brings great commercial value to users:

                Solution details

                Solution architecture

                  The fault prediction solution of large-scale fan uses the high-frequency vibration sensor of the Internet of things to collect the vibration waveform samples and surface temperature of the equipment, and generate the vibration characteristic samples of large-scale fan equipment; The edge computing gateway collects the three-phase winding temperature and lubricating oil temperature of large fan through platinum resistance to understand the operating load state of large fan. Combined with the vibration characteristics of the sensor, the intelligent mechanism model algorithm is used to analyze the sampled data, so as to predict the faults of large fan equipment such as imbalance, misalignment, looseness, gear wear and bearing aging; Then upload the data samples and analysis learning results to the witcloud Internet of things data cloud platform through mqtt; The SaaS business cloud platform of the solution provides users with status monitoring, scene monitoring, fault management, operation and maintenance management, equipment management, customer management, authority management and other functions; It also provides data interface function to facilitate users to import equipment status into intelligent factory operation and maintenance platform system. At the same time, the business cloud platform provides professional users with operation status analysis, early warning fault analysis of large-scale fan equipment through big data analysis tools, and forms professional large-scale fan equipment health diagnosis reports and maintenance suggestions.

                Solution software

                Solution web side software diagram

                Solution mobile software diagram

                Solution hardware

                High frequency vibration sensor

                MEMS vibration sensor
                Medium and high frequency vibration monitoring
                The sampling frequency is up to 20khz
                Magnetic suction easy installation

                RS485
                WTS4VXX

                USB
                WTS6VXX

                BASIC PARAMETER
                • Power Input
                  DC4.5V-5.5V
                • Low power function
                  support
                • Work Temperature
                  -40 ℃-105 ℃
                • Work Humidity
                  10%-95%(No condensation)
                • IP Rate
                  IP67
                • Installation
                  Threaded fixing / magnet fixing
                • Overall dimension
                  40*40*15mm/40*40*19mm
                • COM Interface
                  RS485/USB
                • COM Protocol
                  Modbus-RTU
                • Shell Materials
                  Aluminum
                TEMPERATURE
                SENSOR
                • Temperature Object
                  Interface temp
                • Temperature Range
                  -40°C~105°C
                • Resolving power
                  ±1°C
                VIBRATION SENSOR
                • Acceleration(G)
                  3 Axis:±8g
                • Sample Duration
                  1S/10S
                • Frequency
                  4KHz/20KHz
                • Axis
                  3 Axis
                • Acquisition accuracy
                  1mg/LSB
                • Data Content
                  Real-time vibration wave/ Characteristic Value

                Edge computing gateway

                Edge AI Calculation
                Several vibrating channels
                Multiple wireless Transmit
                Embedded algorithm model

                WTG9XXW

                WTG9XXF

                WIRELESS COMMUNICATION
                PARAMETER
                • Communication
                  WiFi
                  4G(Cat1)
                • Mbps
                  3Mbps

                  upstream 5Mbps/
                  down 10Mbps

                • Work Method
                  Sta mode / AP configuration
                  -
                • DTE-DTE
                  40M
                  -
                • communication channel
                  802.11b/g/n
                  LTE-TDD:B38/B39/B40/B41
                MAIN PARAMETER
                • Number of vibration channels
                  1-6 Optional Channels
                • Vibration interface
                  RS485(ModBus-RTU)
                • Oil Temperature
                  1 Pt100 Breakage Detection
                • Three winding temperature
                  3 Pt100 Breakage Detection
                • LED
                  1 * power light, 1 * sensor communication light, 1 * network status light
                • Firmware update
                  Online update, remote update
                BASIC PARAMETER
                • Shell Materials
                  Industrial plastic shell
                • Overall dimension
                  115*70*47mm
                • Installation
                  Industrial guide rail / strong magnetic fixing / flange fastening / Strap
                • Power Input
                  85-262VAC/12-36VDC
                • Operating temperature
                  -30~70°C
                • Storage temperature
                  -40~85°C
                • Protection
                  Overload protection / output short circuit protection / overheating protection
                • Waterproof grade
                  IP67

                Solution hardware diagram

                Site map of successful cases

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                Website records: Shanghai ICP 19015228-1
                Police record number: 31011202009248